ZOZEN 5 Ton Gas Fired Steam Boiler for Textile Industry in Kyrgyzstan

Background:

A textile factory in Kyrgyzstan faced a significant challenge: its existing boilers were frequently overloaded, leading to insufficient output to meet the demands of the production line. This not only hindered production efficiency but also increased operational complexity and costs. To address this pressing issue, the factory urgently needed a high-efficiency, flexible, and reliable boiler solution.

Collaboration Origin:

Through online research, the textile factory discovered ZOZEN Boiler’s high-quality products and services and decided to get in touch. To gain a deeper understanding of ZOZEN’s technical expertise and manufacturing capabilities, the client visited ZOZEN’s production facility. They were highly impressed by our advanced production processes and robust research and development capabilities.

Customer Requirements:

Meeting Production Needs: The boiler needed to provide stable output to resolve the current insufficiency issue.

Optimized Flue Gas Temperature: The flue gas temperature needed to be controlled at 60°C to meet environmental standards and improve energy efficiency.

Flexible Operation: Considering the factory’s significant seasonal production variations, the boiler should operate efficiently during the off-season to reduce energy consumption and operational costs.

ZOZEN Boiler’s Solution:

Recommended Product: ZOZEN recommended the 5 ton WNS series gas-fired three-pass steam boiler. Known for its stable output, this boiler is perfectly suited to meet the factory’s peak production demands, ensuring high-efficiency operation of the production line.

Customized Technology: To meet the client’s stringent requirements for flue gas temperature, ZOZEN customized the boiler by adding an economizer and condenser. This modification successfully reduced the flue gas temperature to 60°C, significantly enhancing the boiler’s thermal efficiency and reducing energy consumption, thereby saving operational costs for the client.

Flexible Configuration: Considering the factory’s seasonal demand variations, ZOZEN suggested purchasing two WNS series boilers. During peak seasons, both boilers could operate simultaneously to handle high production demands, while in the off-season, only one boiler would be utilized, significantly lowering energy consumption and operational costs. This flexible setup provides the client with a more efficient and cost-effective production model.

Summary:

With this tailor-made solution, ZOZEN Boiler not only resolved the client’s issue of insufficient boiler output but also optimized energy management to meet the factory’s environmental and energy-saving goals. The flexible configuration plan enhanced operational efficiency and economic benefits, further strengthening the client’s competitive edge in the market. This collaboration demonstrates ZOZEN Boiler’s technical expertise and commitment to delivering exceptional service as an industry leader.